FR-4 (Glass Epoxy Laminate) vs PPS GF40: 0% composition overlap. Significantly different materials serving different application areas.
FR-4 (Glass Epoxy Laminate) vs PPS GF40
Side-by-side chemical composition and mechanical property comparison.
Overview
FR-4 (Glass Epoxy Laminate)
Flame retardant woven fiberglass cloth with epoxy resin binder — the worldwide standard substrate material for printed circuit boards (PCBs). Designated NEMA grade FR-4 and IPC-4101. Good mechanical strength, dimensional stability and electrical insulation up to 130°C (Tg). Dielectric constant 4.2–4.7 at 1 MHz. Self-extinguishing (UL94 V-0). Used for single/multilayer PCBs, electrical insulation boards, structural composites in electronics, test fixtures and jigs. Available in thicknesses 0.1–50 mm.
PPS GF40
Polyphenylene Sulfide with 40% glass fiber — the ultimate under-hood engineering plastic. Service to 240°C continuous, inherently V-0 flame resistant without additives, near-zero moisture absorption (<0.02%), exceptional chemical resistance (comparable to PEEK/fluoropolymers). Trade names include Ryton R-4 (Solvay), Fortron 1140L4 (Celanese), Tedur (INEOS), TECATRON GF40 (Ensinger). Used for automotive water pump impellers, thermostat housings, EGR valves, LED reflectors, and semiconductor wafer carriers.
| FR-4 (Glass Epoxy Laminate) | PPS GF40 | |
|---|---|---|
| Material Number | — | — |
| Category | Polymers | Polymers |
| Standard | IPC-4101 | ISO 10350 |
Mechanical properties
| Property | FR-4 (Glass Epoxy Laminate) | PPS GF40 | Unit |
|---|---|---|---|
| Flexural Strength | 380–480 | — | MPa |
| Tensile Strength | 280–340 | — | MPa |
| Compressive Strength | 350–420 | — | MPa |
Compatibility Assessment
FR-4 (Glass Epoxy Laminate) and PPS GF40 have significantly different compositions (0% overlap). These materials are not interchangeable and serve different application areas.
Automated assessment based on composition analysis
Frequently Asked Questions
Is FR-4 (Glass Epoxy Laminate) the same as PPS GF40?
FR-4 (Glass Epoxy Laminate) and PPS GF40 have a 0% composition overlap. They are generally not directly interchangeable.
Can I replace FR-4 (Glass Epoxy Laminate) with PPS GF40?
Generally not recommended. The compositions differ significantly (0% overlap). These materials have different alloying concepts and are intended for different applications.
What is the difference between FR-4 (Glass Epoxy Laminate) and PPS GF40?
The main differences are in the following elements: overall alloying content. FR-4 (Glass Epoxy Laminate) is a Polymers grade, while PPS GF40 is a Polymers grade.
Related Comparisons
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Data provided for reference only. Always verify against the applicable specification for critical applications.
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