TPE-V (Thermoplastic Vulcanizate)
Dynamically vulcanized thermoplastic elastomer — crosslinked EPDM rubber particles dispersed in a PP matrix. Combines the elastic recovery of vulcanized rubber with the processability of thermoplastics (injection moldable, extrudable, recyclable). Shore hardness range 40A to 50D. Compression set resistance far superior to TPE-S (SBS/SEBS). Trade names: Santoprene (Celanese), Sarlink (Teknor Apex), Forprene (So.F.Ter). Used for automotive seals/weatherstrips, wire & cable jacketing, industrial hoses, consumer grips and overmolded soft-touch components. Service temp -40°C to +135°C.
Mechanical properties
Related materials
PA66 (Nylon 66)
Polyamide 66 — stiffer and more heat-resistant than PA6. Higher crystallinity gives better creep resistance and ~40°C higher melting point (260°C vs 220°C). Slightly more brittle. More moisture-sensitive at saturation than PA6. Trade names include Ultramid A (BASF), Zytel 101 (DuPont), Tecamid 66 (Ensinger). Dominant in US/UK markets. Used for automotive engine components, electrical connectors, gears, cable ties, and industrial bushings.
PC/ABS (Blend)
Polycarbonate + ABS blend — one of the most widely used industrial thermoplastic alloys. Combines PC impact strength and heat resistance with ABS processability and lower cost. Better chemical resistance than pure PC. Properties tunable by PC/ABS ratio. Trade names include Bayblend (Covestro), Cycoloy (SABIC), Pulse (Techpolymers). Used for automotive dashboards, laptop/phone housings, power tool casings, and 3D printing (FDM filament).
PE-UHMW
Ultra-High Molecular Weight Polyethylene — the highest impact-strength thermoplastic. Molecular weight 2-6 million g/mol. Self-lubricating, extremely wear-resistant (15x better than carbon steel), and chemically inert. Used for hip/knee implant bearings, conveyor guides, dock fenders, chute liners, food processing equipment, and ballistic armor (Dyneema/Spectra fiber form).
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