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Expert verdict Β· 75% match

42CrMo4 vs 25CrMo4: Same alloy family, different carbon levels

42CrMo4 vs 25CrMo4

Side-by-side chemical composition and mechanical property comparison.

Overview

42CrMo4

1.7225

Alloy SteelCr-Mo Steel

High-strength quenched and tempered chromium-molybdenum steel. Widely used for shafts, gears, crankshafts, connecting rods, and high-strength bolts. Excellent hardenability and good fatigue resistance.

25CrMo4

1.7218

Alloy SteelCr-Mo Steel

Medium-carbon chromium-molybdenum steel with good toughness and weldability. Used for seamless tubes, pressure vessels, aircraft structural parts, and automotive components. Better weldability than 42CrMo4 due to lower carbon.

42CrMo425CrMo4
Material Number1.72251.7218
CategoryAlloy SteelAlloy Steel
StandardEN 10083-3EN 10083-3

Chemical composition (wt%)

Element42CrMo425CrMo4Overlap
C0.38–0.45%0.22–0.29%No overlap
Si0–0.4%0–0.4%OK
Mn0.6–0.9%0.6–0.9%OK
P0–0.025%0–0.025%OK

Mechanical properties

Property42CrMo425CrMo4Unit
tensile_strength900–1100700–900MPa
yield_strengthβ‰₯ 650β‰₯ 500MPa
elongationβ‰₯ 12β‰₯ 14%

Compatibility Assessment

Both are Cr-Mo steels from EN 10083-3. 42CrMo4 has higher carbon (0.38-0.45% vs 0.22-0.29%) giving higher strength but worse weldability. Choose 25CrMo4 where welding is required.

Frequently Asked Questions

Is 42CrMo4 the same as 25CrMo4?

42CrMo4 and 25CrMo4 have a 75% composition overlap. Same alloy family, different carbon levels

Can I replace 42CrMo4 with 25CrMo4?

In many cases, yes. The compositions overlap significantly (75%). However, always verify mechanical property requirements and heat treatment compatibility for your specific application.

What is the difference between 42CrMo4 and 25CrMo4?

The main differences are in the following elements: C. 42CrMo4 is a Alloy Steel grade, while 25CrMo4 is a Alloy Steel grade.

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Data provided for reference only. Always verify against the applicable specification for critical applications.

All data is for reference only. Equivalents indicate similarity, not identity. Always verify against the applicable specification for safety-critical applications. materialref.com accepts no liability for decisions based on this data.